Hinged belt conveyosr are used to convey a broad range of long, rough, curled and crumb type chips which come from from transmission steel, work tool steel, aluminum alloy metal, as well as other materials such as teflon, delrin, etc. Hinged belt conveyors are most commonly used type of chip conveyors. These are the systems which were designed for the purpose of conveying the chips comes out from production process and seperating cutting oil/coolant from the chips. Hinged belt conveyors can be produced with tank and without tank in order to send cutting oil/coolant back to the system. In our standard production we use four type of chain pitch 31.75 , 38.10 , 50.80 , 63.50. Chain pitch is decided per to amount of chip will be conveyed and width & length of conveyor.Motor and gear box are selected according to amount of chips will be conveyed per hour. Recycling of cooling fluids are taken into account in this selection. Control of the conveyor can be done by a panel, and also it can be done by CNC control unit of machine tool by making a socket connection as well. These conveyors can be manufactured as to required purposes and dimensions. As the general structure and belt system, hinged belt conveyors are long-lasting as long as maintenance is done regularly.

Scraper conveyors are used to convey small chips and particles which come from grinding and honing various composite materials such as iron, cast-iron, brass-alloys, and sintered metals. These models uses scraping method to take out the particles by rubbing them to the floor. The conveyor can also operate with no coolant (water) with friction safe hardox iron sheets mounted on the floor and in between the belt rails. Conveyer s carriers are designed to separate cooling/cutting liquids from the particles and helps system to work smoother with no swaggering. The belt pitch may vary based on amount of the particles and the size of the system. The motor and gear reduction unit has been selected to provide the best efficiency, while ensuring no or minimal cooling/cutting oil has being carried out with the particles. Conveyor can be controlled from the control unit on top of the body of the unit or can be mounted on the CNC bench with socket connection. The conveyor can be manufactured in any angle or size (dimension). These conveyors can last long without complicated and frequent maintenance.

Magnetic conveyors are used to carry dust, crumbed iron chips, and other metal particles. There is no damage risk of pallet and particularly the product carried since the magnetic carriers has no contact product and chips. The production cost of these type of conveyors is the highest due to the neodymium magnet mounted on the pallets. Conveyor can be controlled from the control unit on top of the body of the unit or can be mounted on the CNC bench with socket connection. Magnetic conveyors can be produced according to desired angle, size and chip carrying capacity. These conveyors are durable and long-lasting and do not require frequent and complicated maintenance.

This type of conveyors are mainly used for discharge of metal parts from press machines. It is very similar to the belt system used in hinged belt conveyors. The biggest difference is that the parts that come out of the presses are very thin from time to time and scrap have a structure that prevents them from entering in between belt links. In this way, all kinds of large and small parts can be discharged without any problems. As in other conveyors, it can be produced in desired dimensions. Accessories such as pumps, switches, level controllers, brush system or oil skimmers on the conveyor can be added according to the customer s demand or need. Conveyor belt structure, fully Sarigol Conveyor special belt design, is designed and developed to prevent jam of fine scraps of different geometries. Specially configured side plates minimize gaps by preventing the passage of parts from the side surfaces.Easier interventions are facilitated by the detachable belt sections placed at regular intervals, simplifying maintenance and service requirements. It is possible to produce at certain angles (30 o 45 o 60 o) allowed by the design. We can produce bigger pitches per to customer s demand besides our standard production of 63.5mm pitch.

Seperator is designed to be uses for, machining centers, machine tools and grinding machines where clean coolant is needed; honing centers; and pumping stations which allow particles at micron level. Dirty liquid is cleaned by means of the paper filter when it first reach to the seperator. When the pores of the paper filter are clogged due to contact with dirty liquid, water level rises and the paper roll is pushed forward by automatic switch and it renews the paper filter where the dirty liquid come to. This process is repeated continuously. In addition, filtered coolant is collected by means of a tank. Capacity of tank is selected depending on the flow rate of coolant. Then filtered coolant is pumped directly to the system or to intended zone by way of circulation pump. Paper filter should be replaced when the unit run out of paper.

Drum filter unit ensures problem-free conveying dusty chips and crumb chips with its special designed drag conveyor system. Filtered drum filters coolant around 50 microns and makse it possible for reuse in the system. Coolant comes from amchining center is poured into dirty water reservoir of the drum filter and dusty and crumb chips are deposited to bottom in this reservoir and then transmitted to chips reservoir by scraping method. Thus, chips are seperated from liquid by scraping method. Remaining liquid is cleaned up by passing through 50 micron metal filter in the drum system and transmitted to the clean water tank from the drum. Coolant is returned back to the system from this tank. It is also possible to add cooling unit to the clean-coolant tank if requested. The metal filter is cleaned up periodically with pressure by internal washing system. This process is repeated continuously. The biggest advantage of the drum filter unit is there is no additional expense, such as paper filter, since the drum filter is made of metal. This filter is long lasting and doesn t need to be replaced for a long time. In addition, it doesn t generate any environmental pollution due to lack of use of a paper filter.

Magnetic fields achieve high retention rates. These systems can be very effective and it may also withhold non-magnetic particles if the liquid flow is stable and sufficient magnetic particles are present, which create a filter cake. Advantages of magnetic filters; strong magnetic fields high filter cake,optimal fineness,operation without filter aids,Little maintenance due to low wearout, Low energy consumption- and investment cost. Area of application for magnetic filter works as a pre-filter in belt filters, by reducing the number of swarf and thus reducing the consumption of the filter medium.

Central filtration systems enable the filtration and recycling of multiple processing center refrigerant liquids in a single place at the production plants that manufacture machining. Advantages? High capacity The filtration machine can be produced in the desired capacity by calculating according to the total need. More than one pump can be used. In this way, liquid filtration is provided in large capacities. Less space coverage Since the individual systems are produced separately for each machining center, they serve only that machine. This leads to the loss of an area beside each machining center. In central filtration, however, all liquids are collected and filtered by means of a machine lifting unit. This gives you the chance to gain a very serious field of production. Low cost Manipulation of filtration from one location helps to reduce operation costs. The coolant is automatically added when it is deflated, cooling is still provided from a single center. Also, since the paper change is made from a single point, this expense is greatly reduced. In addition, because electricity consumption is still provided in one spot, very serious savings are made. Easier management of the system Central filtration makes management much easier as it collects the system into a single point. It is easy to care for the machine, change paper, make fat from a point of need.

Functional principle: The woolly and long chips with coolant content, which have to be crushed are fed with a conveyor or chip cart dumper into the infeed hopper of the chip crusher. A rotating knife head with hardened crushing tools moves the complete chip ball against the hardened tearing blocks fixed on the crushing hopper. The precrushed chips fall downwards into the crushing mill, where they are crushed to a minimum size. Mistakenly initated tramp metals such as bar ends and tools canbe ejected. Even tough chips can be crushed with this chip crusher. The chip crusher can be extended e.g. with an automatic diverter chute, with special material for life extension or with an electro-magnetic locked inspection cover on the infeed hopper. Advantages: Vertical chip crusher Highly wear-resistant execution High-quality, hardened crushing tools Different grinding mills for various material Using in case of tough steel types possible Tramp metal ejector for mistakenly initiated tramp metals Compact and robust design Volume reduction of the chips up to 80% Smooth and fully automatic operation Easy to maintain due to quickly interchangeable wear parts Low energy requirement

Functional principle: Coolant containing chips or sludge falls over the infeed hopper into the rotating drum of the lifting bottom centrifuge. At this point the material is touching the lifting bottom and is moved against the drum wall under high centrifugal forces. At this point it is forming up in a ring and is moved in cycles up onto the slot sieve where the liquid is separated. Each cycle of pushing is moving the material Upwards over the slots of the sieve until it reaches dried the edge of the drum, flied against the inner housing wall and drops down through the outlet hopper. The hydraulically activated lifting bottom moves the chips and/or the sludge upwards to the slot sieve where the liquids are separated from the chips. After a few lifting cycles the centrifuged chips are carried over the edge of the drum and quit the centrifuge into the chip cart or discharge conveyor. The centrifuged coolant can be returned to the production or pumped back to further treatment. Advantages: Long service life Highly wear-resistant execution Vibration-proof set-up Universal operation Suitable for grinding sludge Best possible degree of dryness Fully automatic and continuous operation Compact design Very low maintenance costs Very easy to maintain Self-cleaning